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Neles

Neles T5 Series Heavy-Duty Rotary Ball Valve (Anti-Surge and Blowdown Control)

Top-entry trunnion-mounted rotary ball valve for anti-surge and blowdown control, with optional Q-trim internals.

Category
Ball Valves
Size range
DN 25 - 400 / 1" - 16"
Pressure class
PN 25 - 100 / ASME 150 - 600

The Neles T5 series is a top-entry trunnion-mounted rotary ball valve designed for demanding heavy-duty applications such as anti-surge and blowdown control. The valve is available with flanged or welded connections and features a backlash-free Stemball connection. Its operating temperature range covers -200 to +600 °C. Q-trim or Q2-trim technology internals are available for noise reduction and cavitation prevention. The product complies with ISO 15848 fugitive emission requirements and API 607 fire-safe certification, making it suitable for compressor anti-surge control loops, heavy-duty process control, and blowdown service in chemical, petrochemical, and refining facilities.

Specifications

Valve design
Top-entry trunnion-mounted rotary ball valve
Connection type
Flanged or welded ends
Size range
DN 25 - 400 / 1" - 16"
Pressure class
PN 25 - 100 / ASME 150 - 600
Operating temperature range
-200 to +600 °C / -320 to +1110 °F
Face-to-face dimension standard
IEC 534-3 and ANSI/ISA S75.03
Seat type
Metal-to-metal or soft seat
Noise reduction and anti-cavitation internals
Optional Neles Q-trim technology internals
Gas noise reduction internals
Optional Neles Q2-trim technology internals
Stem-to-ball connection
Backlash-free Stemball connection
Emission requirements
Compliant with ISO 15848
Fire-safe certification
API 607

Application scenarios

  1. Compressor Anti-Surge Control Loops

    Used as a control valve in compressor anti-surge control loops in chemical, petrochemical, or refinery facilities for demanding heavy-duty control applications.

  2. Heavy-Duty Process Control in Refinery Facilities

    Used for heavy-duty process control in refinery facilities as a control valve for continuous regulation of process media flow.

  3. Blowdown Service in Chemical, Petrochemical, and Refinery Facilities

    Used for blowdown service in chemical, petrochemical, and refinery facilities to provide heavy-duty flow control during blowdown operations.

Selection points

  1. Top-entry trunnion-mounted design

    Features a top-entry trunnion-mounted rotary ball valve design.

  2. Backlash-free Stemball stem-to-ball connection

    Features a backlash-free Stemball stem-to-ball connection.

  3. Optional anti-cavitation and noise-reduction internals

    Optional Neles Q-trim anti-cavitation and noise-reduction internals and Neles Q2-trim gas noise-reduction internals are available.

  4. Wide operating temperature range

    Operating temperature range: -200 to +600 °C.

  5. Low-fugitive-emission and fire-safe certification

    Emission requirements comply with ISO 15848, and the valve has API 607 fire-safe certification.

Installation notes

  1. Verify operating conditions against the actual seat and internals configuration

    The T5 series can be configured with metal-to-metal or soft seats and with optional Q-trim or Q2-trim internals. Before installation and commissioning, verify that the seat and internals configuration matches the actual temperature, differential pressure, medium, and control service to help prevent seal failure, cavitation, inadequate noise control, and seat or ball wear.

  2. Provide sufficient overhead access for the top-entry design

    The T5 series uses a top-entry trunnion-mounted design that facilitates maintenance. During site layout, provide sufficient space above the valve for removal, installation, and maintenance, and ensure that piping, platforms, insulation, or other accessories do not obstruct top access.

FAQ

What demanding control applications are Neles T5 Series ball valves suitable for?

Neles T5 Series top-entry rotary ball valves are designed for heavy-duty control requirements in the chemical, petrochemical, and refining industries. They can be used for crude oil, hot heavy oil, LPG, LNG, natural gas, hydrocarbon vapor, high-pressure industrial gases, blowdown service, geothermal water, and steam. Applications also include anti-surge service and other duties requiring high control performance.

How does the Stemball design of the T5 Series affect modulating control?

The series uses a trunnion-mounted Stemball design with a backlash-free stem-to-ball connection, helping improve response consistency during control operation. Combined with robust, durable heavy-duty trunnion bearings, it is suitable for demanding heavy-duty control applications.

How should T5 Series internals be selected for gas, cavitation, or high-noise applications?

For control, cavitation prevention, and noise-reduction requirements, internals featuring Neles Q-trim technology can be selected. For gas applications, the Neles Q2-trim option can be selected to provide greater gas-noise attenuation. The specific configuration must be confirmed according to the actual model and application conditions.

What seat types, connection styles, and size ranges are available for the Neles T5 Series?

The T5 Series can be configured with metal-to-metal or soft seats according to the application and is available with flanged or welded ends. The size range is DN 25 to 400 (1 to 16 inches), the pressure class is PN 25 to 100 or ASME 150 to 600, and the applicable temperature range is -200 to +600 °C.

What features does the T5 Series offer for installation, maintenance, and safety compliance?

The series uses a top-entry design that facilitates welded-end connections and provides easy maintenance and installation. Its face-to-face dimensions comply with IEC 534-3 and ANSI/ISA S75.03, its emissions comply with ISO 15848, and it has API 607 fire-safe certification.

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